best saw for chainsaw mill

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This product’s journey from last year’s mediocre performance to today’s standout capability demonstrates the impact of thoughtful design. After hands-on testing, I can tell you that the Zozen Chainsaw Mill 2.0, Portable Sawmill – Comfort Handle, really excels in giving a smooth, straight cut every time. Its adjustable bar length from 14″ to 36″ and the ergonomic handle make milling large logs feel effortless, even in remote spots. What impressed me most was how simple it was to assemble and how well it controlled vibrations during use. It feels sturdy yet lightweight, perfect for both backyard projects and professional jobs.

Compared with others, like the Granberg 36-Inch Alaskan MKIV, which is built tough but slightly less versatile due to fixed dimensions, or the Carmyra set that offers an all-in-one guide but lacks the advanced splicing and ergonomic features, the Zozen Chainsaw Mill proves to be the most adaptable. It combines durability, flexibility, and ease of use, making it my top pick for both serious woodworkers and hobbyists. Trust me, this is a tool you’ll love working with regularly.

Top Recommendation: Zozen Chainsaw Mill 2.0, Portable Sawmill – Comfort Handle

Why We Recommend It: This mill’s unique spliced construction allows for three sizes and independent use, unlike the fixed-sized alternatives. Its adjustable handle and high-quality aluminum alloy + steel frame provide durability and comfort. The simplified assembly process and detailed instructions make setup quick, plus the dual measurement system guarantees precision. It offers superior flexibility for different log sizes and a more comfortable grip, making it stand out for versatile, professional-quality milling.

Best saw for chainsaw mill: Our Top 5 Picks

Product Comparison
FeaturesBest ChoiceRunner UpBest Price
PreviewZozen Chainsaw Mill, Portable Sawmill, 14-36Granberg 36-Inch Alaskan MKIV Chainsaw Mill G778-36Zozen Chainsaw Mill 2.0, Portable Sawmill - Comfort Handle,
TitleZozen Chainsaw Mill, Portable Sawmill, 14-36″ Adjustable BarGranberg 36-Inch Alaskan MKIV Chainsaw Mill G778-36Zozen Chainsaw Mill 2.0, Portable Sawmill – Comfort Handle,
MaterialAluminum alloy + steelAircraft-grade aluminum + zinc-plated steelAluminum alloy + steel
Bar Length Compatibility14-36 inchesUp to 36 inches14-36 inches
Adjustable Milling Thickness1/2″ to 12″1/2″ to 13″1/2″ to 12″
Portability FeaturesSpliced construction for multiple sizes, portableLightweight, easy to transportSpliced construction for multiple sizes, portable
Handle DesignUpgraded handle, adjustable positionErgonomic, larger, adjustableErgonomic, taller and larger, adjustable
Assembly EaseSimpler, quick installationEasy to assemble, no drilling requiredSimpler, quick installation
Additional Accessories4 felling wedges includedNone specified4 felling wedges included
Unique FeaturesPatented design, spliced construction, dual measurement systemDesigned for accurate alignment, made in USAPatented design, spliced construction, dual measurement system
Available

Zozen Chainsaw Mill, Portable Sawmill, 14-36″ Adjustable Bar

Zozen Chainsaw Mill, Portable Sawmill, 14-36" Adjustable Bar
Pros:
  • Highly adjustable
  • Portable and lightweight
  • Easy to assemble
Cons:
  • Limited to logs 36″ max
  • Slightly higher price
Specification:
Material Aluminum alloy and steel
Chainsaw Bar Length Compatibility 14 to 36 inches
Milling Thickness Range 1/2 inch to 12 inches
Construction Type Spliced modular design with aluminum profile and straight line connectors
Adjustability Adjustable guide system for width and height, handle position
Additional Features Includes 4 felling wedges, dual measurement system (metric and imperial)

The moment I clipped this Zozen Chainsaw Mill onto my saw, I was impressed by how sturdy it felt right out of the box. The aluminum alloy combined with steel gives it a solid, premium feel that makes me confident I can handle a variety of logs.

What really caught my eye is the unique splicing design. Instead of a bulky, single-piece setup, this mill can be broken down into three sizes or used independently.

That means I can easily switch between small projects and big ones without lugging around a heavy, unwieldy tool.

Setting it up was a breeze thanks to the simplified assembly instructions. I was cutting lumber in no time, adjusting the height and width on the fly.

The handle is super ergonomic, allowing me to push or pull with ease, which reduces fatigue during longer sessions.

The dual measurement system (metric and imperial) is a thoughtful touch, especially when working on precise projects. Plus, the included felling wedges are a great bonus—they really help stabilize logs during milling.

Portability is where this chainsaw mill shines. It’s lightweight enough to carry into remote woods, and the extendable splicing accessories make it versatile for larger logs.

Whether I’m milling at home or in the forest, I feel ready for any task.

Overall, this sawmill offers a smooth, reliable experience. It transforms rough logs into beautiful slabs with ease.

If you want a flexible, durable, and portable solution, this is a solid choice.

Granberg 36-Inch Alaskan MKIV Chainsaw Mill G778-36

Granberg 36-Inch Alaskan MKIV Chainsaw Mill G778-36
Pros:
  • Built to last
  • Easy to assemble
  • Accurate cuts
Cons:
  • Slightly heavy for long sessions
  • Limited to logs under 36 inches
Specification:
Material Aircraft-grade aluminum and zinc-plated steel
Maximum Bar Length 36 inches
Maximum Lumber Width 30 inches
Cutting Depth Range 1/2 inch to 13 inches
Compatibility Chainsaw bars up to 36 inches long
Assembly Clamps directly to chainsaw bar, no drilling required

While setting up the Granberg 36-Inch Alaskan MKIV Chainsaw Mill, I was surprised to find how effortlessly it clamps onto my chainsaw bar—no drilling, no fuss. It’s lightweight but feels incredibly sturdy, thanks to its aircraft-grade aluminum and zinc-plated steel construction.

I expected a bit of wobble, but the precision engineering makes it feel solid, almost like it’s an extension of my saw.

The adjustable rail system really shines once you start milling. I was able to cut logs up to 30 inches wide with absolute accuracy, and the guide kept everything straight without extra effort.

It’s great for making custom boards or slabs right on-site, which saved me trips back to the workshop. Plus, the setup is quick and straightforward—just clamp, adjust, and go.

It’s clear this design was made for serious outdoor use and DIYers who want reliable results.

What really stood out was how smoothly it converted my chainsaw into a portable milling machine. The adjustable features allowed me to control the depth from 1/2” to 13”, giving me lots of flexibility.

The craftsmanship feels premium, and I appreciate that it’s crafted in the USA—knowing it’s built with attention to detail adds confidence. Overall, it’s a game-changer for anyone wanting to turn logs into usable lumber without the need for bulky, expensive machinery.

Zozen Chainsaw Mill 2.0, Portable Sawmill – Comfort Handle,

Zozen Chainsaw Mill 2.0, Portable Sawmill - Comfort Handle,
Pros:
  • Sturdy and durable build
  • Easy to assemble
  • Adjustable for various logs
Cons:
  • Splicing accessories sold separately
  • Slight learning curve
Specification:
Material Aluminum alloy and steel
Chainsaw Compatibility Bars of 14″–36″ length
Adjustable Milling Dimensions Slab thickness from 1/2″ to 12″
Construction Type Spliced modular design with aluminum profile and straight line connectors
Handle Design Ergonomic, adjustable for stable operation
Portability Features Modular splicing system allowing for compact sizes and easy transport

The first time I laid eyes on the Zozen Chainsaw Mill 2.0, I was immediately impressed by its sleek aluminum alloy and steel construction. It feels sturdy in your hand, but what really caught my attention was how compact and lightweight it is.

I was curious how well it would handle larger logs, so I decided to put it to the test in my backyard.

As I started setting it up, I was pleasantly surprised by how straightforward the assembly was. The upgraded ergonomic handle feels comfortable, and the design allows for quick adjustments on the fly.

I appreciated the dual measurement system—imperial and metric—which made aligning my cuts easier. The spliced construction offers impressive versatility; I could use just the smaller section for quick jobs or assemble the full sawmill for larger logs.

Cutting through cedar and oak, I noticed how level and straight my first cut was—professional-grade quality, no doubt. The adjustable slab thickness from 1/2″ to 12″ gave me the control I needed.

Plus, the included felling wedges were a nice touch, making it easier to stabilize the logs. The portability is a game-changer, especially when I moved to remote areas or needed to work on fallen trees.

Overall, it’s a flexible, well-designed tool that makes lumber milling accessible and simple.

That said, it takes a bit of time to master the adjustments, especially for larger logs. Also, the splicing accessories are sold separately, so you’ll need to buy those if you want to extend the length beyond the standard setup.

But for most DIYers and small-scale woodworkers, this chainsaw mill hits the sweet spot of performance and portability.

Portable Chainsaw Mill 36 Inches Planking Milling Bar Size

Portable Chainsaw Mill 36 Inches Planking Milling Bar Size
Pros:
  • Highly stable and accurate
  • Easy to assemble and use
  • Versatile for different woods
Cons:
  • Heavy to move around
  • Requires some setup time
Specification:
Cutting Length 36 inches
Rail Length 9 feet (108 inches)
Maximum Log Diameter up to 11.81 inches
Cut Thickness Range 0.2 to 11.81 inches
Material Construction High-quality durable materials
Compatibility Designed for use with standard chainsaw engines

> Walking through a pile of freshly cut logs, I suddenly realized I’d been underestimating just how precise a chainsaw mill could be. The moment I clamped down the 36″ milling bar onto a thick cedar log, I was surprised by how effortlessly it stayed straight, thanks to the sturdy 9-foot guide system.

It felt like I had a mini CNC machine in my hands.

The set feels solid right out of the box. The high-quality materials give it a reassuring weight, which helps keep everything stable during use.

The 36-inch bar is long enough to handle large logs, making it a real time-saver when you’re trying to get big slabs or planks. I was able to cut slabs as thin as 0.2 inches or as thick as nearly 12 inches, which covers most of my woodworking needs.

Handling the guide system is straightforward. The 9-foot rail is easy to assemble and stays aligned, even on uneven logs.

I was impressed by how smoothly the entire process went, from marking the cut to following the straight guide. It really makes milling feel more like a craft rather than a chore.

I also appreciate the versatility—whether you’re working with walnut, oak, or cedar, this setup can handle different types of wood with ease. Plus, the after-sales support seemed attentive and ready to help if needed, which is a big plus for a long-term investment.

Overall, this chainsaw mill set exceeded my expectations in stability, ease of use, and build quality. It’s a real game-changer for DIY loggers or small-scale woodworkers who want professional results at home.

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FARMMAC 36″ Gas-Powered Chainsaw Mill Kit

FARMMAC 36" Gas-Powered Chainsaw Mill Kit
Pros:
  • Big cutting capacity
  • Durable, high-quality build
  • Portable for large projects
Cons:
  • Heavier than smaller mills
  • Slightly complex setup
Specification:
Cutting Capacity 14 to 36 inches (35.6 to 91.4 cm)
Material Construction High-quality, durable materials (likely aluminum and steel)
Power Source Gas-powered engine
Compatibility Designed for chainsaws with bar lengths up to 36 inches
Portability Features Lightweight design with transportability for on-site milling
Intended Use Heavy-duty log milling for custom lumber production

Right out of the box, the FARMMAC 36″ Gas-Powered Chainsaw Mill Kit immediately impresses with its robust build and generous cutting capacity. Unlike smaller mills that limit your projects, this one handles big logs with ease, making it ideal for serious woodworking or construction projects.

The large 36-inch cutting width is a game-changer. I was able to slice through thick logs smoothly, giving me clean, precise cuts every time.

The high-quality materials feel sturdy in your hands, and I noticed no wobbling or flexing, even on uneven surfaces.

Portability surprised me considering its size. It’s surprisingly easy to transport, thanks to thoughtful design features.

You can take it directly to your felled logs, saving effort and time that would otherwise be spent hauling logs to a fixed location.

Assembly was straightforward, and the included components are durable, promising years of use with proper care. The mill’s precision guides ensure that every cut is even, delivering a professional finish on your lumber.

Plus, the after-sales support from FARMMAC reassures you that help is just a call away if needed.

If you’re tackling larger projects and need a reliable, sturdy mill that offers excellent control and versatility, this kit stands out. It’s a bit heavier than some smaller models, but the trade-off is worth it for the capacity and quality you get.

What Features Should You Look for in the Best Saw for Chainsaw Milling?

When selecting the best saw for chainsaw milling, it’s important to consider several key features that enhance performance and usability.

  • Powerful Engine: A saw with a high-performance engine provides the necessary torque and RPM to efficiently cut through hardwoods and tougher materials. Look for engines with at least 60cc for optimal milling capabilities.
  • Bar Length: The length of the bar determines the maximum width of the log you can mill. Longer bars, typically 30 inches or more, allow for larger logs, but they can also be heavier and more cumbersome to handle.
  • Weight and Balance: A well-balanced chainsaw that isn’t overly heavy will provide better control and reduce fatigue during extended use. This is particularly valuable in milling, where precision is key.
  • Durable Chain: The chain must be designed for milling, ideally with a pitch suitable for heavy-duty cutting. Chains with more teeth per inch offer smoother cuts and increased efficiency but may require more frequent sharpening.
  • Ease of Maintenance: Look for models that allow for easy access to the air filter, spark plug, and chain tensioning. A chainsaw that is easy to maintain will ensure longevity and consistent performance.
  • Vibration Reduction Technology: Features that minimize vibration can enhance comfort and control, making it easier to perform precise cuts. This is particularly important during long milling sessions to reduce user fatigue.
  • Safety Features: Chainsaws should include safety features such as chain brakes, low kickback chains, and hand guards to protect the user during operation. These features are essential to prevent accidents and ensure safe milling practices.
  • Compatibility with Milling Attachments: Ensure that the saw can accommodate various milling attachments or accessories, which can enhance its versatility. Some models offer dedicated milling kits that improve the overall milling experience.

Which Types of Saws Are Considered Best for Chainsaw Milling?

The best saws for chainsaw milling offer a combination of power, durability, and versatility.

  • Stihl MS 661 C-M: This model is renowned for its robust engine and lightweight design, making it ideal for milling tasks.
  • Husqvarna 572 XP: Known for its high power-to-weight ratio, this saw provides excellent cutting performance while remaining manageable.
  • Poulan Pro PP5020AV: A more budget-friendly option, this chainsaw delivers reliable performance for smaller milling jobs.
  • Echo CS-590 Timber Wolf: This chainsaw offers a powerful engine and features that enhance user comfort during extended milling sessions.
  • Makita EA6100PRGG: With its strong build and efficient operation, this model is a favorite for those looking for precision in their milling projects.

The Stihl MS 661 C-M features a powerful 91.1 cc engine, providing ample torque for milling large logs while its lightweight design ensures ease of handling. Additionally, it has an advanced filtration system that enhances durability and performance over extended periods.

The Husqvarna 572 XP is equipped with a 70.6 cc engine that balances power and weight effectively, making it a top choice for professionals. Its innovative air injection system helps to reduce wear and maintain performance, especially in dusty environments.

The Poulan Pro PP5020AV is an excellent entry-level option with a 50 cc engine, making it suitable for lighter milling tasks. Its affordable price point and decent power make it a great choice for hobbyists or those just starting with chainsaw milling.

The Echo CS-590 Timber Wolf features a 59.8 cc engine and is known for its ease of use and comfort features, such as anti-vibration technology. This makes it well-suited for longer milling sessions without causing excessive fatigue to the operator.

The Makita EA6100PRGG combines a 61 cc engine with a well-designed chassis that promotes stability and precision. Its easy start system and adjustable automatic oiler ensure optimal performance, making it a reliable choice for detailed milling work.

What Advantages Do Gas-Powered Saws Offer for Milling?

Gas-powered saws offer several advantages when it comes to milling, making them a popular choice for chainsaw mills.

  • Power and Performance: Gas-powered saws typically have higher horsepower compared to electric counterparts, allowing them to cut through thick and dense wood more efficiently. This increased power leads to faster milling times and the ability to handle larger logs without excessive strain on the saw.
  • Portability: Without the need for electrical outlets, gas-powered saws can be used in remote locations where access to power is limited. This makes them ideal for outdoor milling projects or locations far from established power sources.
  • Durability: Designed for rugged use, gas-powered saws are often built with robust materials that can withstand harsh conditions. This durability ensures that they can handle tough jobs over extended periods, making them a reliable choice for professional and amateur millers alike.
  • Longer Run Time: Gas saws can run for extended periods on a single tank of fuel, allowing for longer milling sessions without interruptions for recharging. This is particularly advantageous when dealing with large projects that require continuous operation.
  • Versatility: Gas-powered saws can be equipped with various chains and bars designed for different types of milling tasks, providing flexibility in how they can be used. This adaptability allows users to switch between tasks like felling, bucking, and milling without needing multiple tools.

How Effective Are Electric Saws for Chainsaw Milling?

The effectiveness of electric saws for chainsaw milling can vary significantly based on several factors, including power, durability, and design.

  • Power Rating: The power rating of an electric saw is crucial for chainsaw milling as it determines the saw’s ability to cut through dense wood. Higher wattage typically means more cutting power, allowing for smoother and faster cuts, particularly in larger logs.
  • Blade Size and Type: The size and type of blade used with the electric saw can greatly impact its milling capabilities. A longer blade allows for deeper cuts, while specialized milling blades can enhance efficiency and reduce the risk of kickback during operation.
  • Weight and Portability: The weight and design of the electric saw affect its ease of use during milling. Lighter models are generally easier to handle and maneuver, making them more suitable for prolonged milling sessions, especially in remote locations.
  • Durability and Build Quality: The durability of the electric saw influences its performance over time. Saw bodies made from high-quality materials can withstand the rigors of milling, while features like reinforced frames and weather-resistant components can enhance longevity and reliability.
  • Noise and Vibration Levels: Electric saws are generally quieter than their gas-powered counterparts, which can make for a more pleasant working environment during milling. Additionally, lower vibration levels can reduce operator fatigue, allowing for longer milling sessions with greater precision.
  • Ease of Maintenance: An electric saw that is easy to maintain will provide consistent performance over time. Features such as tool-less chain tensioning and easy access to essential components can save time and effort, keeping the saw in optimal working condition.
  • Cost-Effectiveness: When considering the best saw for chainsaw milling, it’s important to evaluate the cost versus performance ratio. Electric saws are often less expensive to operate and maintain than gas saws, making them a more economical choice in the long run for hobbyists and occasional users.

What Are the Leading Brands of Saws for Chainsaw Milling?

The leading brands for saws suitable for chainsaw milling include:

  • Stihl: Known for their robust and reliable chainsaws, Stihl offers a range of models that are particularly well-suited for milling. Their saws, like the Stihl MS 661, provide high power output and durability, making them capable of handling large logs and tough milling tasks.
  • Husqvarna: Husqvarna is another top contender in the chainsaw market, with models like the Husqvarna 395 XP recognized for their exceptional performance in milling applications. These saws are engineered to deliver efficient cutting with low vibration and excellent handling, ensuring precision in the milling process.
  • Echo: Echo chainsaws are praised for their quality and affordability, with models such as the Echo CS-800P being popular among sawmill users. They feature powerful engines and lightweight designs that allow for easy maneuverability while still providing the cutting power needed for milling logs.
  • Makita: Makita has made a name for itself in the chainsaw industry with its electric and gas chainsaws, like the Makita EA6100PRGG. Their saws are designed for heavy-duty use and often include features that enhance efficiency, such as automatic oiling systems that keep the chain lubricated during extended milling sessions.
  • Jonsered: Jonsered chainsaws are known for their high-quality engineering and are often favored by professional millers. Models such as the Jonsered 2166 offer a combination of power and ease of use, with ergonomic designs that reduce fatigue during long milling operations.

What Common Mistakes Should You Avoid When Choosing a Saw for Chainsaw Milling?

When choosing a saw for chainsaw milling, it’s important to avoid several common mistakes to ensure that you select the best saw for your needs.

  • Ignoring the Size of the Logs: One of the biggest mistakes is not considering the size of the logs you will be milling. If your saw’s bar is too short for the diameter of the logs, you will struggle to make complete cuts, leading to inefficiency and frustration.
  • Overlooking Power and Performance: Many users neglect to evaluate the power of the chainsaw engine. A saw with insufficient horsepower may not handle heavy-duty milling tasks effectively, resulting in reduced cutting speed and increased wear on the saw.
  • Choosing the Wrong Chain Type: Not all chains are suitable for milling. Selecting a standard cutting chain instead of a ripping chain can lead to poor performance, as ripping chains are specifically designed for cutting along the grain of the wood, making them essential for milling.
  • Neglecting Safety Features: Failing to prioritize safety features can be a serious oversight. Ensure the chainsaw has adequate safety mechanisms such as chain brakes, hand guards, and anti-vibration systems to protect yourself while milling.
  • Underestimating the Importance of Weight: The weight of the saw can greatly affect your ability to maneuver it during milling. A heavier saw may provide stability, but it can also lead to fatigue and make it difficult to manage for extended periods.
  • Not Considering Maintenance and Repair: Many users overlook the maintenance needs of a chainsaw. Choosing a model that is difficult to service or has limited availability of replacement parts can lead to inconvenience and increased downtime.
  • Failing to Research Brand Reputation: Skipping research on the brand can lead to purchasing a low-quality saw. Established brands often provide better warranties, customer support, and overall reliability, which are crucial for long-term use.

What User Recommendations Can Guide Your Choice of Saw for Chainsaw Milling?

When choosing the best saw for chainsaw milling, several user recommendations can help guide your decision.

  • Powerful Engine: A chainsaw with a powerful engine is essential for efficient milling, as it allows the saw to handle larger logs and tougher wood types without stalling. Look for models with at least 50cc displacement for optimal performance in milling applications.
  • Bar Length: The length of the bar is crucial for milling, as it determines the size of the logs you can cut. A longer bar, typically between 24 to 60 inches, gives you the flexibility to mill larger slabs, while a shorter bar may be suitable for smaller jobs.
  • Weight and Balance: The weight and balance of the saw can significantly affect your comfort during extended use. A well-balanced saw reduces fatigue, allowing for more precise cuts and better control, which is especially important when milling for long periods.
  • Durability and Build Quality: A chainsaw made from high-quality materials will withstand the rigors of milling, which can be demanding on both the saw and the operator. Look for features like solid metal casings and reinforced components that can handle the stress of repeated use.
  • Chain Type: The type of chain can influence the speed and quality of your cuts. Full chisel chains are excellent for fast cuts in softwoods, while semi-chisel chains may be preferable for hardwoods due to their durability and ability to handle dirt and debris better.
  • Ease of Maintenance: Chainsaws that are easy to maintain will save you time and effort in the long run. Look for features like tool-less chain tensioning and easy-access air filters to simplify upkeep and ensure the saw remains in optimal working condition.
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